Plant 4 of 5

Garment Manufacturing

50,000+ Pieces Per Day, Automated Cutting, Multi-Line Assembly & Export Packing

Est. 2006 β€’ Alem Gena Campus β€’ Ayka Addis Heritage
Daily Output
50K+ Pcs
Sewing Machines
2,251+
Assembly Lines
Multi-Line
Garment Manufacturing
Production Flow

Garment Production Process

From design files to export-ready packaged apparel

1

Design & CAD

Digital pattern making and marker planning for optimal yield.

2

Fabric Spreading

Automated tension-free spreading for multi-layer cutting.

3

Auto Cutting

Precision CNC auto-cutting systems ensure exact dimensions.

4

Sewing Assembly

Cellular and modular lines for varied garment construction.

5

Pressing & Finishing

Industrial steam pressing, thread trimming, and finishing.

6

QC & AQL Inspection

Rigorous quality control and AQL standard testing.

7

Folding & Packing

Automated folding and secure poly-bagging.

8

Export Dispatch

Carton packing, palletizing, and container loading.

Garment Machinery & Equipment Registry

Auto Spreading MachineQty: 7
BrandGerber
ModelXLs50 Spreader
Year2010
OriginπŸ‡ΊπŸ‡Έ USA
Auto Cutting SystemQty: 3
BrandGerber
ModelParagon LX
Year2010
OriginπŸ‡ΊπŸ‡Έ USA
Lockstitch SewingQty: 800
BrandJuki
ModelDDL-9000C
Year2010
OriginπŸ‡―πŸ‡΅ Japan
Overlock MachineQty: 600
BrandJuki
ModelMO-6800S
Year2010
OriginπŸ‡―πŸ‡΅ Japan
Coverstitch MachineQty: 200
BrandPegasus
ModelW664
Year2010
OriginπŸ‡―πŸ‡΅ Japan
Flatlock MachineQty: 150
BrandPegasus
ModelWT600
Year2010
OriginπŸ‡―πŸ‡΅ Japan
Buttonhole MachineQty: 40
BrandJuki
ModelMEB-3200
Year2010
OriginπŸ‡―πŸ‡΅ Japan
Fusing PressQty: 12
BrandHashima
ModelHP-450MS
Year2010
OriginπŸ‡―πŸ‡΅ Japan
Steam Press & IronQty: 60
BrandVeit
ModelVarioset
Year2010
OriginπŸ‡©πŸ‡ͺ Germany
Needle DetectorQty: 8
BrandHashima
ModelHN-870C
Year2010
OriginπŸ‡―πŸ‡΅ Japan
Embroidery MachineQty: 6
BrandTajima
ModelTMCE
Year2012
OriginπŸ‡―πŸ‡΅ Japan

Inside the Garment Factory

SEWING ASSEMBLY LINES, 2,251+ MACHINES
SEWING ASSEMBLY LINES, 2,251+ MACHINES
QC INSPECTION & AQL TESTING STATION
QC INSPECTION & AQL TESTING STATION
ALEM GENA MANUFACTURING CAMPUS
ALEM GENA MANUFACTURING CAMPUS
WORKFORCE SHIFT, 2,000+ PROFESSIONALS
WORKFORCE SHIFT, 2,000+ PROFESSIONALS

Core Apparel Capabilities

Our massive sewing floor is configured for versatile production, ensuring high efficiency for large-volume orders across various knitwear categories.

T-Shirts & Crewnecks

Basic to premium, 100% cotton & blends with various neckline finishes.

Polo Shirts

Classic pique knit, tipped collars, and branded corporate polos.

Hoodies & Sweatshirts

Fleece-lined, pullover, and zip-up styles for lifestyle and uniform.

Workwear & Uniforms

Durable corporate, industrial, and institutional uniform programs.

Ayka Addis β†’ Buluko Textile

Heritage & Renewal

Founded in 2006. Ethiopia's top textile exporter by 2014. Acquired by Oromia Public Enterprise in 2023. Rebuilt as Buluko Textile Share Company.

Founded
2006
Ayka Textile Investment Group
Campus
19.85 Ha
Alem Gena, Sheger City
Facilities
5 Plants
Vertically integrated
Peak Workforce
7,500
At 2014 export peak
Certified
ISO Standards
9001, 14001, 45001

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