Plant 3 of 5

Dyeing, Finishing & Printing

Complete Wet Processing, From Grey Fabric to Market-Ready Finished Goods

Est. 2006 โ€ข Alem Gena Campus โ€ข Ayka Addis Heritage
Fabric Dyeing
40 T/day
Yarn Dyeing
10 T/day
Printing
50K m/day
Dyeing, Finishing & Printing
Production Flow

Finishing & Processing Production Flow

From grey fabric to dyed, printed, and finished textiles

1

Grey Fabric Input

Receiving knitted fabric for processing.

2

Scouring & Bleaching

Removing impurities and whitening fabric.

3

Jet Dyeing

Softflow dyeing for deep color penetration.

4

Hydro Extraction

Removing excess moisture post-dyeing.

5

Stenter Finishing

Drying, heat setting, and width control.

6

Compacting

Dimensional stability and shrinkage control.

7

QC Inspection

Color matching and physical property testing.

8

Finished Rolls

Packaging and dispatch preparation.

Printing Line, branches after Stenter Finishing
A

Design Engraving

Preparing screens for patterns.

B

Rotary Screen Printing

High-speed multi-color printing.

C

Drying & Curing

Fixing prints onto the fabric.

D

Print QC

Checking registration and color fastness.

Dyeing & Finishing Machinery Registry

Softflow Jet DyeingQty: 18
BrandThies
ModeliMaster H2O
Year2010
Origin๐Ÿ‡ฉ๐Ÿ‡ช Germany
Yarn Dyeing PackageQty: 8
BrandThies
ModelTRD
Year2010
Origin๐Ÿ‡ฉ๐Ÿ‡ช Germany
Cold Pad BatchQty: 2
BrandKรผsters
ModelFlexnip
Year2010
Origin๐Ÿ‡ฉ๐Ÿ‡ช Germany
Stenter FrameQty: 3
BrandMonforts
ModelMontex 6500
Year2010
Origin๐Ÿ‡ฉ๐Ÿ‡ช Germany
CompactorQty: 2
BrandFerraro
ModelOpen-Width
Year2010
Origin๐Ÿ‡ฎ๐Ÿ‡น Italy
Rotary Screen PrintingQty: 3
BrandReggiani
ModelReNOIR PLUS
Year2010
Origin๐Ÿ‡ฎ๐Ÿ‡น Italy
Hydro ExtractorQty: 4
BrandSantex
ModelSantashrink
Year2010
Origin๐Ÿ‡จ๐Ÿ‡ญ Switzerland
Biological ETP SystemQty: 1
BrandDegremont
ModelCustom
Year2010
Origin France
Lab SpectrophotometerQty: 2
BrandDatacolor
Model850
Year2012
Origin๐Ÿ‡บ๐Ÿ‡ธ USA
Steam BoilerQty: 3
BrandCochran
ModelThermax
Year2010
Origin๐Ÿ‡ฌ๐Ÿ‡ง UK

Inside the Dyeing & Finishing Plant

THIES SOFTFLOW JET DYEING MACHINES
THIES SOFTFLOW JET DYEING MACHINES
MONFORTS STENTER FRAME, FINISHING LINE
MONFORTS STENTER FRAME, FINISHING LINE
REGGIANI ROTARY SCREEN PRINTING
REGGIANI ROTARY SCREEN PRINTING
COLOR MATCHING & QC LABORATORY
COLOR MATCHING & QC LABORATORY

Service Capabilities

Fabric Dyeing

Reactive, disperse, and vat dyes offering superior color fastness and vibrancy.

40 T/day capacity

Yarn Dyeing

Package dyeing for consistent solid colors and exquisite melange shades.

10 T/day capacity

Textile Printing

High-precision rotary screen printing for intricate, custom textile designs.

50,000 m/day capacity
Ayka Addis โ†’ Buluko Textile

Heritage & Renewal

Founded in 2006. Ethiopia's top textile exporter by 2014. Acquired by Oromia Public Enterprise in 2023. Rebuilt as Buluko Textile Share Company.

Founded
2006
Ayka Textile Investment Group
Campus
19.85 Ha
Alem Gena, Sheger City
Facilities
5 Plants
Vertically integrated
Peak Workforce
7,500
At 2014 export peak
Certified
ISO Standards
9001, 14001, 45001

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